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Technical Paper

Flow Field Measurements inside a Piston Bowl of a Heavy-Duty Diesel Engine

2011-08-30
2011-01-1835
Combination of flow field measurements, shown in this paper, give new information on the effect of engine run parameters to formation of different flow fields inside piston bowl. The measurements were carried out with particle image velocimetry (PIV) technique in optical engine. Good set of results was achieved even though the feasibility of this technique in diesel engines is sometimes questioned. Main challenge in diesel engines is background radiation from soot particles which is strong enough to conceal the PIV signal. Window staining in diesel engine is also a problem, since very high particle image quality is needed for velocity analysis. All measurements were made in an optical heavy-duty diesel engine. Optical design of engine was Bowditch type [1]. The engine was charged and equipped with exhaust gas recirculation (EGR). The exhaust gas level was monitored by oxygen concentration and the level was matched to former soot concentration measurements.
Technical Paper

Investigating Mode Switch from SI to HCCI using Early Intake Valve Closing and Negative Valve Overlap

2011-08-30
2011-01-1775
This study investigates mode switching from spark ignited operation with early intake valve closing to residual gas enhanced HCCI using negative valve overlap on a port-fuel injected light-duty diesel engine. A mode switch is demonstrated at 3.5 bar IMEPnet and 1500 rpm. Valve timings and fuel amount have to be selected carefully prior to the mode switch. During mode transition, IMEPnet deviates by up to 0.5 bar from the set point. The time required to return to the set point as well as the transient behavior of the engine load varies depending on which control structure that is used. Both a model-based controller and a PI control approach were implemented and evaluated in experiments. The controllers were active in HCCI mode. The model-based controller achieved a smoother transition and while using it, the transition could be accomplished within three engine cycles.
Technical Paper

Investigation and Comparison of Residual Gas Enhanced HCCI using Trapping (NVO HCCI) or Rebreathing of Residual Gases

2011-08-30
2011-01-1772
A comparison between throttled and unthrottled spark ignition combustion with residual enhanced HCCI combustion is made. Early intake valve closing and late intake valve closing valve strategies for unthrottled spark ignition combustion are evaluated and compared. Approximately 3-6 percent relative improvement in net indicated efficiency is seen when comparing unthrottled spark ignition combustion with throttled spark ignition combustion depending on valve strategy and engine speed. The relative improvement in efficiency from spark ignition combustion to HCCI combustion is approximately 20 percent for the conditions presented in this study. The rebreathing strategies have the highest efficiency of the cases in this study.
Technical Paper

The Usefulness of Negative Valve Overlap for Gasoline Partially Premixed Combustion, PPC

2012-09-10
2012-01-1578
Partially premixed combustion has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective is to investigate the usefulness of negative valve overlap on a light duty diesel engine running with gasoline partially premixed combustion at low load operating conditions. The idea is to use negative valve overlap to trap hot residual gases to elevate the global in-cylinder temperature to promote auto-ignition of the high octane number fuel. This is of practical interest at low engine speed and load operating conditions because it can be assumed that the available boost is limited. The problem with NVO at low load operating conditions is that the exhaust gas temperature is low.
Technical Paper

Gasoline Partially Premixed Combustion in a Light Duty Engine at Low Load and Idle Operating Conditions

2012-04-16
2012-01-0687
Partially premixed combustion (PPC) has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective of this study is investigation of the low load limitations with gasoline fuels with octane numbers RON 69 and 87. Measurements with diesel fuel were also taken as reference. The experimental engine is a light duty diesel engine equipped with a fully flexible valve train system. Trapped hot residual gases using negative valve overlap (NVO) is the main parameter of interest to potentially increase the attainable operating region of high octane number gasoline fuels.
Technical Paper

Investigation of Partially Premixed Combustion Characteristics in Low Load Range with Regards to Fuel Octane Number in a Light-Duty Diesel Engine

2012-04-16
2012-01-0684
The impact of ignition quality and chemical properties on engine performance and emissions during low load partially premixed combustion (PPC) in a light-duty diesel engine were investigated. Four fuels in the gasoline boiling range, together with Swedish diesel (MK1), were operated at loads between 2 and 8 bar IMEPg at 1500 rpm, with 50% heat released located at 6 crank angle degrees (CAD) after top dead center (TDC). A single injection strategy was used, wherein the start of injection (SOI) and the injection duration were adjusted to achieve desired loads with maintained CA50, as the injection pressure was kept constant at 1000 bar. The objective of this work was to examine the low-load limit for PPC at approximately 50% EGR and λ=1.5, since these levels had been suggested as optimal in earlier studies. The low-load limits with stable combustion were between 5 and 7 bar gross IMEP for the gasoline fuels, higher limit for higher RON values.
Technical Paper

Effect of Jet-Jet Interactions on the Liquid Fuel Penetration in an Optical Heavy-Duty DI Diesel Engine

2013-04-08
2013-01-1615
The liquid phase penetration of diesel sprays under reacting conditions is measured in an optical heavy-duty Direct Injection (DI) diesel engine. Hot gas reservoirs along the diffusion flames have previously been shown to affect the liftoff length on multi hole nozzles. The aim of this study is to see if they also affect the liquid length. The inter-jet spacing is varied together with the Top Dead Center density and the inlet temperature. To avoid unwanted interferences from the natural flame luminosity the illumination wavelength is blue shifted from the black body radiation spectrum and set to 448 nm. Filtered Mie scattered light from the fuel droplets is recorded with a high speed camera. The liquid fuel penetration is evaluated from the start of injection to the quasi steady phase of the jets. Knowledge of jet-jet interaction effects is of interest for transferring fundamental understanding from combustion vessels to practical engine applications.
Technical Paper

Effects of EGR and Intake Pressure on PPC of Conventional Diesel, Gasoline and Ethanol in a Heavy Duty Diesel Engine

2013-10-14
2013-01-2702
Partially Premixed Combustion (PPC) has the potential of simultaneously providing high engine efficiency and low emissions. Previous research has shown that with proper combination of Exhaust-Gas Recirculation (EGR) and Air-Fuel equivalence ratio, it is possible to reduce engine-out emissions while still keeping the engine efficiency high. In this paper, the effect of changes in intake pressure (boost) and EGR fraction on PPC engine performance (e.g. ignition delay, burn duration, maximum pressure rise rate) and emissions (carbon monoxide (CO), unburned hydrocarbon (UHC), soot and NOX) was investigated in a single-cylinder, heavy-duty diesel engine. Swedish diesel fuel (MK1), RON 69 gasoline fuel and 99.5 vol% ethanol were tested. Fixed fueling rate and single injection strategy were employed.
Technical Paper

Loss Analysis of a HD-PPC Engine with Two-Stage Turbocharging Operating in the European Stationary Cycle

2013-10-14
2013-01-2700
Partially Premixed Combustion (PPC) has demonstrated substantially higher efficiency compared to conventional diesel combustion (CDC) and gasoline engines (SI). By combining experiments and modeling the presented work investigates the underlying reasons for the improved efficiency, and quantifies the loss terms. The results indicate that it is possible to operate a HD-PPC engine with a production two-stage boost system over the European Stationary Cycle while likely meeting Euro VI and US10 emissions with a peak brake efficiency above 48%. A majority of the ESC can be operated with brake efficiency above 44%. The loss analysis reveals that low in-cylinder heat transfer losses are the most important reason for the high efficiencies of PPC. In-cylinder heat losses are basically halved in PPC compared to CDC, as a consequence of substantially reduced combustion temperature gradients, especially close to the combustion chamber walls.
Technical Paper

Styrofoam Precursors as Drop-in Diesel Fuel

2013-09-08
2013-24-0108
Styrene, or ethylbenzene, is mainly used as a monomer for the production of polymers, most notably Styrofoam. In the synthetis of styrene, the feedstock of benzene and ethylene is converted into aromatic oxygenates such as benzaldehyde, 2-phenyl ethanol and acetophenone. Benzaldehyde and phenyl ethanol are low value side streams, while acetophenone is a high value intermediate product. The side streams are now principally rejected from the process and burnt for process heat. Previous in-house research has shown that such aromatic oxygenates are suitable as diesel fuel additives and can in some cases improve the soot-NOx trade-off. In this study acetophenone, benzaldehyde and 2-phenyl ethanol are each added to commercial EN590 diesel at a ratio of 1:9, with the goal to ascertain whether or not the lower value benzaldehyde and 2-phenyl ethanol can perform on par with the higher value acetophenone. These compounds are now used in pure form.
Technical Paper

Analysis of Surrogate Fuels Effect on Ignition Delay and Low Temperature Reaction during Partially Premixed Combustion

2013-04-08
2013-01-0903
Fuel effects on ignition delay and low temperature reactions (LTR) during partially premixed combustion (PPC) were analyzed using Design of Experiments (DoE). The test matrix included seventeen mixtures of n-heptane, isooctane, toluene and ethanol covering a broad range of ignition quality and fuel chemistry. Experiments were performed on a light-duty diesel engine at 8 bar IMEPg, 1500 rpm with a variation in combustion phasing, inlet oxygen concentration and injection pressure. A single injection strategy was used and the start of injection and injection duration were adjusted to achieve the desired load and combustion phasing. The experimental data show that fuels with higher Research Octane Number (RON) values generally produced longer ignition delays. In addition, the alcohol content had significantly stronger effect on ignition delay than the aromatic content.
Technical Paper

Fluid Flow, Combustion and Efficiency with Early or Late Inlet Valve Closing

1997-10-01
972937
This paper is a study of the effects of valve timing and how it influences the in-cylinder fluid flow, the combustion, and the efficiency of the engine. An engine load of 4.0 bar imepnet was achieved by setting the inlet valve closing time early or late to enable unthrottled operation. Inlet valve deactivation was also used and asymmetrical valve timing, i.e. valve timing with the two inlet valves opening and closing at different times. The valve timing was altered by switching cam lobes between the experiments. The results indicate a longer flame development period but a faster combustion with early inlet valve closing compared to the throttled case. For late inlet valve closing, a variation in the combustion duration results. As expected, the pumping mean effective pressure (PMEP) was greatly reduced with early and late inlet valve closing compared to the throttled case.
Technical Paper

The Effect of Valve Strategy on In-Cylinder Flow and Combustion

1996-02-01
960582
This study is focused on the effect of different valve strategies on the in-cylinder flow and combustion A conventional four-valve pentroof engine was modified to enable optical access to the combustion chamber To get information on the flow, a two-component LDV system was applied The combustion was monitored by the use of cylinder pressure in a one-zone heat release model The results show that the flow in the cylinder with the valves operating in the standard configuration has an expected tumble characteristic In this case the high frequency turbulence is homogeneous and has a peak approximately 20 CAD BTDC With one valve deactivated, the flow shows a swirling pattern The turbulence is then less homogeneous but the level of turbulence is increased When the single inlet valve was phased late against the crankshaft dramatic effects on the flow resulted The late inlet valve opening introduced a low cylinder pressure before the valve opened The high pressure difference across the valve introduced a high-velocity jet into the cylinder Turbulence was increased by a factor of two by this operational mode When two inlet valves were used, a reduction of turbulence resulted from a very late inlet cam phase
Technical Paper

Quantification of the Formaldehyde Emissions from Different HCCI Engines Running on a Range of Fuels

2005-10-24
2005-01-3724
In this paper, the formaldehyde emissions from three different types of homogenous charge compression ignition (HCCI) engines are quantified for a range of fuels by means of Fourier Transform Infra Red (FTIR) spectroscopic analysis. The engines types are differentiated in the way the charge is prepared. The characterized engines are; the conventional port fuel injected one, a type that traps residuals by means of a Negative Valve Overlap (NVO) and finally a Direct Injected (DI) one. Fuels ranging from pure n-heptane to iso-octane via diesel, gasoline, PRF80, methanol and ethanol were characterized. Generally, the amount of formaldehyde found in the exhaust was decreasing with decreasing air/fuel ratio, advanced timing and increasing cycle temperature. It was found that increasing the source of formaldehyde i.e. the ratio of heat released in the cool-flame, brought on higher exhaust contents of formaldehyde.
Technical Paper

Combustion Chamber Wall Temperature Measurement and Modeling During Transient HCCI Operation

2005-10-24
2005-01-3731
In this paper the combustion chamber wall temperature was measured by the use of thermographic phosphor. The temperature was monitored over a large time window covering a load transient. Wall temperature measurement provide helpful information in all engines. This temperature is for example needed when calculating heat losses to the walls. Most important is however the effect of the wall temperature on combustion. The walls can not heat up instantaneously and the slowly increasing wall temperature following a load transient will affect the combustion events sucseeding the transient. The HCCI combustion process is, due to its dependence on chemical kinetics more sensitive to wall temperature than Otto or Diesel engines. In depth knowledge about transient wall temperature could increase the understanding of transient HCCI control. A “black box” state space model was derived which is useful when predicting transient wall temperature.
Technical Paper

An Air Hybrid for High Power Absorption and Discharge

2005-05-11
2005-01-2137
An air hybrid is a vehicle with an ICE modified to also work as an air compressor and air motor. The engine is connected to two air reservoirs, normally the atmosphere and a high pressure tank. The main benefit of such a system is the possibility to make use of the kinetic energy of the vehicle otherwise lost when braking. The main difference between the air hybrid developed in this paper and earlier air hybrid concepts is the introduction of a pressure tank that substitutes the atmosphere as supplier of low air pressure. By this modification, a very high torque can be achieved in compressor mode as well as in air motor mode. A model of an air hybrid with two air tanks was created using the engine simulation code GT-Power. The results from the simulations were combined with a driving cycle to estimate the reduction in fuel consumption.
Technical Paper

Optical Diagnostics of HCCI and Low-Temperature Diesel Using Simultaneous 2-D PLIF of OH and Formaldehyde

2004-10-25
2004-01-2949
Simultaneous OH- and formaldehyde planar-LIF measurements have been performed in an optical engine using two laser sources working on 283 and 355 nm, respectively. The engine used for the measurements was a car Diesel engine converted to single-cylinder operation and modified for optical access. The fuel, n-heptane, was injected by a direct injection common rail system and the engine was also fitted with an EGR system. The engine was operated in both HCCI mode and Diesel mode. Due to the low load, the Diesel mode resulted in low-temperature Diesel combustion and because of limitations in maximum pressure and maximum rate of pressure increase of the optical engine, the Diesel mode was run at a higher EGR percentage than the HCCI mode to slow down the combustion. A third mode, pilot combustion, was also investigated. This pilot combustion is created by an injection at 30 CAD before TDC followed by a second injection just before TDC.
Technical Paper

Start of Injection Strategies for HCCI-combustion

2004-10-25
2004-01-2990
Homogeneous Charge Compression Ignition (HCCI) has a great potential for low NOx emissions but problems with emissions of unburned hydrocarbons (HC). One way of reducing the HC is to use direct injection. The purpose of this paper is to present experimental data on the trade off between NOx and HC. Injection timing, injection pressure and nozzle configuration all effect homogeneity of the mixture and thus the NOx and HC emissions. The engine studied is a single cylinder version of a Scania D12 that represents a modern heavy-duty truck size engine. A common rail (CR) system has been used to control injection pressure and timing. The combustion using injectors with different nozzle hole diameters and spray angle, both colliding and non-colliding, has been studied. The NOx emission level changes with start of injection (SOI) and the levels are low for early injection timing, increasing with retarded SOI. Different injectors produce different NOx levels.
Technical Paper

Variable Valve Actuation for Timing Control of a Homogeneous Charge Compression Ignition Engine

2005-04-11
2005-01-0147
Autoignition of a homogeneous mixture is very sensitive to operating conditions. Therefore fast combustion phasing control is necessary for reliable operation. There are several means to control the combustion phasing of a Homogeneous Charge Compression Ignition (HCCI) engine. This paper presents cycle-to-cycle cylinder individual control results from a six-cylinder HCCI engine using a Variable Valve Actuation (VVA) system. As feedback signal, the crank angle for 50% burned, based on cylinder pressure, is used. Three control structures are evaluated, Model Predictive Control (MPC), Linear Quadratic Gaussian control (LQG) and PID control. In the control design of the MPC and LQG controller, dynamic models obtained by system identification were used. Successful experiments were performed on a port-injected six-cylinder heavy-duty Diesel engine operating in HCCI mode.
Technical Paper

Optical Diagnostics of HCCI and UNIBUS Using 2-D PLIF of OH and Formaldehyde

2005-04-11
2005-01-0175
Simultaneous OH- and formaldehyde planar-LIF measurements have been performed in an optical engine using two laser sources working on 283 and 355 nm, respectively. The measurements were performed in a light duty Diesel engine, using n-heptane as fuel, converted to single-cylinder operation and modified for optical access. It was also equipped with a direct injection common rail system as well as an EGR system. The engine was operated in both HCCI mode, using a single fuel injection, and UNIBUS (Uniform Bulky Combustion System) mode, using two injections of fuel with one of the injections at 50 CAD before TDC and the other one just before TDC. The OH and formaldehyde LIF images were compared with the heat-release calculated from the pressure-traces. Analyses of the emissions, for example NOx and HC, were also performed for the different operating conditions.
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